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Phoenix Journal · Extraction

Why Is My Kitchen Humid Even With Extraction On?

When a commercial kitchen stays humid despite the extraction running, the fan is rarely the culprit - the air it removes has to be replaced. Here is how to trace the real cause.

WHY IS MY KITCHEN HUMID EVEN WITH EXTRAC
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Kitchen ventilation · humidity troubleshooting

If the extraction is roaring away and the kitchen still feels like a sauna, the fan is rarely the whole story - the air it pulls out has to be replaced, and when it is not, humidity has nowhere to go.

A muggy kitchen is not just uncomfortable. Damp air carries grease vapour further, encourages condensation to run down walls and ceiling tiles, lifts the perceived temperature on the line, and pushes relative humidity into the range where staff tire quickly and surfaces stay wet long enough to grow mould. The frustrating part is that the extraction canopy can be working exactly as designed and the room can still be humid, because extraction is only half of a balanced system.

The industry benchmark here is BESA DW/172, the recognised specification for commercial kitchen ventilation in the UK. It expects a mechanical make-up air system to deliver up to a maximum of 85% of the extracted volume, with the remaining 15% or so drawn in naturally, so the kitchen sits under a slight negative pressure. CIBSE Guide B, meanwhile, points to roughly 30 air changes per hour for a working kitchen. When either side of that balance slips, moisture builds - and the steps below help you find where.

How to trace a humid kitchen, step by step

Work through these in order. Most persistent humidity comes down to one or two of them, and you can check the first few yourself before calling anyone out.

  1. Confirm there is real make-up air, not just extraction. A canopy can only remove as much air as it can pull back in. If your only source of replacement air is a cracked-open fire door or gaps around the delivery entrance, the fan is fighting the room, moisture-laden air lingers, and the extraction quietly under-performs against its rated figure. Look for a dedicated supply grille or plenum feeding fresh air toward the cooking line.
  2. Feel for negative pressure at the doors. Open the door between the kitchen and a cooler adjacent space; if it drags hard against your hand or whistles as air rushes in, the room is starved of make-up air. Under DW/172 a mild negative pressure is intentional and correct, but a strong pull tells you supply and extract are badly out of balance and humidity will stay trapped.
  3. Inspect the baffle and grease filters. Grease-clogged baffles choke the volume of air the canopy can actually move, so steam from pans rolls out into the room instead of up into the hood. Filters are the single most common cause of a system that looks fine but performs poorly, and they are the easiest thing to put right - lift each one out, hold it to the light, and clean or exchange any you cannot see through.
  4. Deal with the warewasher separately. A pass-through or conveyor dishwasher dumps a large slug of hot, wet air every time the hood lifts, and a general canopy several metres away will never catch it. DW/172 expects warewashers without built-in condensers to have their own dedicated extract or a condensate hood directly over the machine. If yours vents straight into the room, that alone can account for the fog.
  5. Check the fan is actually pulling its rated volume. A slipping drive belt, a grease-laden impeller, a seized damper, or a speed controller wound down to save noise will all cut airflow without switching anything off. If the extraction has grown louder or weaker lately, that is a strong clue the fan is straining - our guide on why your extraction has got louder walks through the mechanical causes.
  6. Look for blockages further up the duct. Heavy grease deposits, a collapsed flexible section, a stuck backdraught shutter, or a bird nest at the cowl all reduce the volume reaching outside, even when the fan itself is healthy. If the canopy feels weak across its whole length rather than at one filter, suspect the ductwork or the discharge point.
  7. Rule out the room fighting itself. A separate air-conditioning unit set to recirculate, a heater near the pass, or a second extract fan competing for the same make-up air can all upset the balance. Turn off anything non-essential and see whether the humidity eases, then reintroduce items one at a time.

Why balance matters more than raw fan power

It is tempting to assume a humid kitchen just needs a bigger extract fan. In practice, fitting more extraction to a room that already lacks make-up air usually makes things worse - the deeper the negative pressure, the harder outside air has to force its way in through whatever gaps it can find, and the less the canopy achieves for the extra energy it burns. You end up louder, draughtier and no drier.

The reason comes down to what humid air actually is. Boiling stockpots, steamers, combi ovens on a wet setting and the warewasher all release water vapour into the room. Extraction removes that vapour only if the moist air is captured close to source and carried away, and only if an equal-and-slightly-less volume of drier air is arriving to take its place. Break that loop - by starving the supply, choking the filters, or letting the warewasher vent into the open - and the same water simply cycles around the room, condensing on the coolest surfaces it can find. That is the sweat you see on windows, the drip from ceiling grilles and the wet patch behind the pass.

Humidity is, in the words of the DW/172 guidance itself, difficult and expensive to control, which is exactly why the design has to be right rather than simply powerful. A well-balanced system tempers the incoming make-up air so it is not a cold draught in winter, positions supply grilles so fresh air sweeps across the cooking line toward the canopy, gives wet equipment its own local extract, and keeps every filter and duct run clean so the rated airflow is the real airflow. Get those four things aligned and a kitchen that felt tropical becomes workable within a single service.

The maintenance side is not optional, either. Grease is the enemy of airflow and the reason a system that was balanced on the day it was commissioned drifts out of balance within months. Filters that are cleaned on a schedule, ductwork cleaned to TR19 Grease intervals, and a fan checked for belt tension and impeller fouling will hold the design airflow far longer than a system left until someone notices the fog.

If the fog persists after you have cleaned the filters and checked the supply, it is usually the ductwork or fan holding back the rated airflow, and a deep extraction clean and airflow check will confirm it.

The numbers worth remembering

Keep these three figures in mind when you or an engineer are judging whether a kitchen is balanced or simply over-extracted.

85%
Maximum make-up air as a share of extracted volume under BESA DW/172, with the balance drawn in naturally.
~30
Air changes per hour CIBSE Guide B points to for a working commercial kitchen.
15%
Roughly the natural infiltration DW/172 expects, keeping the room under a slight, deliberate negative pressure.

If your kitchen stays humid with extraction running, the odds are the make-up air, the filters, the warewasher or the ductwork - not the fan alone - is the thing to fix. Sort the balance and the moisture leaves with the air, as it should.

Questions

Frequently asked questions

Can a kitchen really stay humid when the extraction is working correctly?

Yes. Extraction only removes moisture if an almost equal volume of replacement air is arriving to take its place. If the make-up air supply is missing or too small, the room goes strongly negative, the canopy under-performs against its rated figure, and steam simply recirculates instead of leaving. The fan can be in perfect condition and the kitchen still feels muggy.

How much make-up air should a commercial kitchen have?

BESA DW/172, the UK specification for kitchen ventilation, expects a mechanical make-up air system to deliver up to a maximum of 85% of the extracted volume, with the remaining 15% or so infiltrating naturally. That leaves the kitchen under a slight, deliberate negative pressure. If your only source of replacement air is an open door, the balance is almost certainly wrong.

Would cleaning the filters and ductwork actually reduce the humidity?

Often, yes. Grease-clogged baffle filters and duct runs choke the volume of air the system can move, so steam rolls into the room rather than up into the hood. Cleaning filters on a schedule and having the ductwork cleaned to TR19 Grease intervals restores the design airflow, which is what carries the moisture away. If fog persists after that, the fan or duct is usually the next thing to check.

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