Phoenix Journal · Extraction
When a commercial kitchen stays humid despite the extraction running, the fan is rarely the culprit - the air it removes has to be replaced. Here is how to trace the real cause.
Kitchen ventilation · humidity troubleshooting
If the extraction is roaring away and the kitchen still feels like a sauna, the fan is rarely the whole story - the air it pulls out has to be replaced, and when it is not, humidity has nowhere to go.
A muggy kitchen is not just uncomfortable. Damp air carries grease vapour further, encourages condensation to run down walls and ceiling tiles, lifts the perceived temperature on the line, and pushes relative humidity into the range where staff tire quickly and surfaces stay wet long enough to grow mould. The frustrating part is that the extraction canopy can be working exactly as designed and the room can still be humid, because extraction is only half of a balanced system.
The industry benchmark here is BESA DW/172, the recognised specification for commercial kitchen ventilation in the UK. It expects a mechanical make-up air system to deliver up to a maximum of 85% of the extracted volume, with the remaining 15% or so drawn in naturally, so the kitchen sits under a slight negative pressure. CIBSE Guide B, meanwhile, points to roughly 30 air changes per hour for a working kitchen. When either side of that balance slips, moisture builds - and the steps below help you find where.
Work through these in order. Most persistent humidity comes down to one or two of them, and you can check the first few yourself before calling anyone out.
It is tempting to assume a humid kitchen just needs a bigger extract fan. In practice, fitting more extraction to a room that already lacks make-up air usually makes things worse - the deeper the negative pressure, the harder outside air has to force its way in through whatever gaps it can find, and the less the canopy achieves for the extra energy it burns. You end up louder, draughtier and no drier.
The reason comes down to what humid air actually is. Boiling stockpots, steamers, combi ovens on a wet setting and the warewasher all release water vapour into the room. Extraction removes that vapour only if the moist air is captured close to source and carried away, and only if an equal-and-slightly-less volume of drier air is arriving to take its place. Break that loop - by starving the supply, choking the filters, or letting the warewasher vent into the open - and the same water simply cycles around the room, condensing on the coolest surfaces it can find. That is the sweat you see on windows, the drip from ceiling grilles and the wet patch behind the pass.
Humidity is, in the words of the DW/172 guidance itself, difficult and expensive to control, which is exactly why the design has to be right rather than simply powerful. A well-balanced system tempers the incoming make-up air so it is not a cold draught in winter, positions supply grilles so fresh air sweeps across the cooking line toward the canopy, gives wet equipment its own local extract, and keeps every filter and duct run clean so the rated airflow is the real airflow. Get those four things aligned and a kitchen that felt tropical becomes workable within a single service.
The maintenance side is not optional, either. Grease is the enemy of airflow and the reason a system that was balanced on the day it was commissioned drifts out of balance within months. Filters that are cleaned on a schedule, ductwork cleaned to TR19 Grease intervals, and a fan checked for belt tension and impeller fouling will hold the design airflow far longer than a system left until someone notices the fog.
Keep these three figures in mind when you or an engineer are judging whether a kitchen is balanced or simply over-extracted.
If your kitchen stays humid with extraction running, the odds are the make-up air, the filters, the warewasher or the ductwork - not the fan alone - is the thing to fix. Sort the balance and the moisture leaves with the air, as it should.
Questions
Yes. Extraction only removes moisture if an almost equal volume of replacement air is arriving to take its place. If the make-up air supply is missing or too small, the room goes strongly negative, the canopy under-performs against its rated figure, and steam simply recirculates instead of leaving. The fan can be in perfect condition and the kitchen still feels muggy.
BESA DW/172, the UK specification for kitchen ventilation, expects a mechanical make-up air system to deliver up to a maximum of 85% of the extracted volume, with the remaining 15% or so infiltrating naturally. That leaves the kitchen under a slight, deliberate negative pressure. If your only source of replacement air is an open door, the balance is almost certainly wrong.
Often, yes. Grease-clogged baffle filters and duct runs choke the volume of air the system can move, so steam rolls into the room rather than up into the hood. Cleaning filters on a schedule and having the ductwork cleaned to TR19 Grease intervals restores the design airflow, which is what carries the moisture away. If fog persists after that, the fan or duct is usually the next thing to check.
Phoenix Duct Clean · by the numbers
The right kit only helps if the system stays clean. Phoenix degreases canopies, filters and ductwork to TR19 Grease - UK-wide, overnight.