PhoenixDuctClean

Exeter · COSHH / HSG258

LEV testing in Exeter.

Statutory thorough examination and testing of local exhaust ventilation for Exeter workshops and production sites, keeping fume and dust control compliant with COSHH and HSE guidance HSG258.

14
Month max interval
HSG258
HSE guidance
COSHH
Reg 9 duty
LEV / COSHH CAPTURE HOOD PROCESS m/s FACE VELOCITY EXAMINE · MEASURE · REPORT
TExT to HSG258 Full LEV report Pass/fail labelling Fully insured Nationwide

Exeter

Where fume and dust control sits in Exeter

Exeter is a cathedral city of around 138,000 and a national centre for weather and climate science, home to the Met Office headquarters.

The work is science and light industry - the environmental and university research labs, the food and drink producers, the aircraft maintenance at the airport, and the fabrication and bodyshops - across Marsh Barton and the Sowton estate, one of the largest trading estates in the South West.

Every one of those Exeter processes puts fume, dust, mist or vapour into the air, and COSHH requires it controlled at source - which means local exhaust ventilation, thoroughly examined and tested at least every fourteen months. We test the LEV across all of it - from the Marsh Barton units to the smaller Exeter workshops - with capture and face-velocity readings, a clear pass or remedial outcome and system labelling.

By sector

The Exeter workplaces that need an LEV test

Any system that draws fume, dust, mist or vapour off at source counts as LEV, and across Exeter and the rest of Devon it is the evidence COSHH expects you to hold.

Science and research labs

Fume-cupboard and containment extraction across the environmental and university research labs, where capture at source is the whole control measure.

Food and drink manufacturing

Flour-dust, steam and mist extraction across the food and drink producers, where organic dust is a health and a combustion risk.

Aircraft maintenance

Fume, sanding and paint extraction on the aircraft-maintenance lines at Exeter Airport, where coating fume and composite dust need capture at source.

Welding and fabrication

On-torch extraction, fume arms and downdraught benches across the Marsh Barton and Sowton units. Since the HSE's 2019 reclassification, all welding fume - mild steel included - is treated as carcinogenic.

Vehicle body and paint

Spray-booth and prep-bay extraction at Exeter bodyshops. Two-pack paints release isocyanates - the leading cause of occupational asthma - so booth airflow is examined to its design figure.

Labs and fume cupboards

Fume-cupboard face-velocity testing for the University of Exeter and the Royal Devon and Exeter Hospital, to the containment their work demands.

On the ground in Exeter

What we have tested across the city

We are out under Exeter's extraction every week. The proof that matters is the jobs, not a stock photo.

A dental laboratory in Exeter had fine plaster and acrylic dust getting past a benchtop grinding cowl - the flexible hose under the desk had split. We replaced the damaged ducting section and measured the capture velocity on a hot-wire anemometer. It passed once the hose was renewed, with a safe capture velocity of 0.6 metres per second. It was a very quiet clinic, so we booked the test over lunchtime to keep clear of patient treatments nearby.

The test

What a thorough examination and test measures in Exeter

A statutory LEV test to HSG258 is far more than a look round. On an Exeter system it settles three questions: is the ductwork and plant intact, does it still capture at the hood, and does that capture still match the design.

Visual and structural

Ductwork, hoods, filters, fans and dampers checked for damage, blockage and leakage across the Marsh Barton units - the faults that quietly kill capture.

Quantitative performance

Face and capture velocities, static pressures and airflows measured at each hood with calibrated instruments - numbers, not opinion.

Benchmark to design

Readings compared to the system's commissioning figures, so drift from as-designed is caught before it becomes a failure on an Exeter line.

Air sampling, where needed

Where exposure is in question - a science and research labs process, say - sampling confirms whether control is actually protecting the people at the process.

The duty

Fourteen months, and whose name is on it

COSHH Regulation 9 makes it plain: any LEV controlling exposure to a hazardous substance has to be thoroughly examined and tested at intervals no greater than fourteen months, and the resulting records kept for at least five years.

For the great majority of Exeter sites, from the Marsh Barton units to the one-man workshops, the fourteen-month deadline is what catches people out: once it passes the system is non-compliant regardless of its actual state. We carry out the examination, label every hood with its status and next-due date, and issue the report an HSE inspector or your insurer expects to see - and if a point fails, you get the number, the cause and the fix rather than a bare fail.

How it runs

Examine, measure, report, label

1

Examine

Full visual and structural check of every hood, duct run, filter and fan across the Exeter site.

2

Measure

Calibrated velocity, pressure and airflow readings at each extraction point.

3

Report

A COSHH-compliant report: results against benchmark, clear pass or fail, and plain-English actions for the Exeter duty-holder.

4

Label

Each system tagged with status and next-due date, so compliance is visible on the Sowton floor.

Questions

Frequently asked questions

How often does LEV need testing in Exeter?

Under COSHH Regulation 9, most local exhaust ventilation needs a thorough examination and test at least every 14 months, with higher-risk processes more often. A science and research labs bay, a food and drink manufacturing bench and a lab fume cupboard can each sit on a different interval - we set the right one for every system.

Can you test around our shifts?

Yes. We plan testing around production shifts at the Marsh Barton units, term-time access at the Exeter university labs, and normal hours at smaller workshops, so the examination never stops the line.

What do we get after the test?

A dated report to the HSG258 method, the readings taken, a pass or remedial outcome for each hood, and system labelling - the evidence a duty-holder at Marsh Barton or a smaller Exeter workshop needs for their COSHH file.

Is LEV testing the same as TR19 grease cleaning?

No. LEV testing is a statutory examination of fume and dust control to COSHH and HSG258, with capture and face-velocity readings; TR19 is kitchen grease and fire risk. We do both across Exeter, but a Marsh Barton fabrication shop and a Fore Street canopy are kept as the separate jobs they are.

Do you cover Marsh Barton, the city and the rest of Exeter?

Yes - the industrial estates and workshops around Marsh Barton and Sowton, the university and hospital labs, and the wider Devon.

Which Exeter industries need LEV testing?

Science and research labs, food and drink manufacturing, aircraft maintenance, welding and fabrication, vehicle body and paint, and the fume cupboards of the university and hospital - the trades clustered around Marsh Barton and Sowton and across the wider Devon.

Can you commission a newly installed LEV system?

Yes. A new spray booth or fume-arm install at an Exeter workshop needs a commissioning test to prove it performs to its design figures before it goes into service - we measure it and document the baseline the 14-month clock then runs from.

20+ Years of Experience

Phoenix Duct Clean · by the numbers

LEV systems
tested
1,658
Kitchen canopies
degreased
4,287
Laundry ducts
cleaned
1,877
Hours
on site
54,754

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