PhoenixDuctClean

Heat, energy & performance

The Energy Cost of a Clogged Extractor Fan

Fan energy does not rise in a straight line. The affinity laws tie power to the cube of fan speed, so a system fighting extra resistance either moves far less air or, if speed-controlled, spends sharply more energy to hold its airflow. A grease-clogged extract quietly costs money every hour it runs.

power
cube of speed
pressure
square of speed
~52%
flow lost, dirty
+
current draw
VSD
pays cube law
200um
TR19 target
POWERTHE CUBECUBELAW
TR19 certificate Before & after photos Filters degreased Fully insured EHO accepted

The short answer

Fan energy does not rise in a straight line. The affinity laws tie power to the cube of fan speed, so a system fighting extra resistance either moves far less air or, if speed-controlled, spends sharply more energy to hold its airflow. A grease-clogged extract quietly costs money every hour it runs.

The detail

The fan laws are not on your side

Fan behaviour follows three affinity laws. Air delivery is proportional to fan speed, static pressure to the square of speed, and power to the cube of speed. That cube relationship is the one that matters for bills: small changes in what the fan has to do produce large changes in what it consumes.

Grease loads the system with resistance. On a fixed-speed fan, the operating point slides up the pressure curve and the fan simply moves less air - you lose ventilation rather than gain a bill. On a variable-speed drive told to hold a target airflow, the drive must raise speed to overcome the resistance, and the cube law turns that into a steep energy penalty.

Independent modelling shows how severe the restriction can get. A filter going from clean to heavily clogged in one study cut volumetric flow by around 52 percent, with a static-vacuum spike downstream where drive energy was dissipated generating suction rather than useful airflow. In a kitchen, grease is that clog.

The tell-tale signs are a fan running hotter, drawing more current at the same setting, or a speed drive creeping upward to keep airflow. Filter and fan monitoring systems detect clogging exactly this way - by a rising pressure differential or a rising current draw. A greased extract shows the same symptoms.

What it means for you

What this means for your running costs

A clogged extract is a standing charge you did not agree to. Either you are under-ventilating, which shows up as heat and poor capture rather than a bill, or your drive is spending cube-law energy to hold airflow through a restriction that should not be there. Both are waste, and both grow as grease builds.

Cleaning resets the resistance. With filters, plenum, duct and fan back to TR19 condition, the fan meets its design airflow at its design power, and any speed drive can wind back down. The energy saved is real and continuous, not a one-off.

Phoenix Duct Clean cleans the whole path the air travels, so the fan is no longer working against grease it should never have had to. The clean addresses fire risk and running cost in the same visit.

cube
power vs speed
~52%
flow lost when clogged
continuous
energy saving

The service behind the guide

Sibling guides

Read next

Clean extraction and lower bills · Why a kitchen turns stuffy mid-service · Care home extraction cleaning

Questions

Frequently asked questions

How does a dirty fan cost more to run?

Grease raises system resistance. A speed-controlled fan must work harder to hold its airflow, and because fan power rises with the cube of speed, that costs sharply more energy. A fixed-speed fan instead loses airflow, costing you ventilation.

What is the fan cube law?

One of the affinity laws: fan power is proportional to the cube of fan speed, while airflow is proportional to speed and pressure to its square. It means the energy needed to push air rises steeply as resistance forces higher speeds.

Can a clogged filter really halve airflow?

Modelling of a filter going from clean to heavily clogged showed flow dropping by around 52 percent, with energy wasted generating suction instead of airflow. In a kitchen, accumulated grease is the equivalent restriction.

How do I know if grease is costing me energy?

Watch for a fan running hotter, drawing more current at the same setting, or a speed drive creeping up to hold airflow. These are the same signals clogged-filter monitors use, and grease produces them.

Will a clean actually lower my bill?

If the system is speed-controlled, yes - resetting the resistance lets the drive wind back down to design power. On a fixed-speed fan the gain shows as recovered airflow and heat removal rather than a lower bill.

20+ Years of Experience

Phoenix Duct Clean · by the numbers

Kitchen canopies
degreased
4,287
Laundry ducts
cleaned
1,877
LEV systems
tested
1,658
Hours
on site
54,754

Fan working harder than it should?

A clean resets the resistance and the running cost. Book a TR19 extraction clean.